Pelletize Carbon Black & PROFIT
Mars Mineral is a pioneer in the design and manufacture of equipment & systems that pelletize virgin carbon black or carbon black powder recovered from used tires through pyrolysis. Customers worldwide use our quality pelletizing systems to convert carbon black powder into pellets. We can produce carbon black pellets in the size range from 0.3 to 2 mm (0.012 to 0.079 in.) in diameter at production rates ranging from 0.3 to 62.3 m3/hr (10 to 2200 ft3/hr).
About
Transforming Carbon Black Powder into a Valuable Product
Mars Mineral pelletizing systems are being used worldwide to transform carbon black powder recovered from waste tires into a valuable product used in asphalt additives, automotive hoses & belts, computer & mobile phone casings, green tires, paints, and printing inks & toners.
We also help customers turn ASTM-grade carbon black powder into pellets used as a tinting agent, strength additive or UV protectant for aerospace, appliance, electronics, furniture, industrial, marine and packaging applications.
In addition to serving customers in the carbon black market, we work with companies in the steel, foundry, chemical, mining, cement, lime and fertilizer, and consumer products manufacturing sectors.
Mars Mineral maintains a complete testing laboratory facility that is equipped to pelletize materials from a few pounds sample through a few tons. The test equipment ranges from bench scale through pilot scale sizes.
Mars Mineral manufactures its own pelletizing equipment and related components in our 50,000-sq.-ft. factory. This enables complete control over the quality of our equipment, including pin agglomerators, disc pelletizers and deep drum pelletizers.
We’re based in Mars, Pennsylvania, about 20 miles (35km) from Pittsburgh.
Why Pelletize
A Better Way to Boost Your Bottom Line
Go green and reduce production costs by using high quality carbon back recovered from scrap tires processed by thermal depolymerization.
Mars Mineral pelletizing systems can help you form high quality pellets from ASTM-grade carbon black powder for the production of asphalt additives, computer & mobile phone casings, green tires, paints, printing inks & toners, and automotive hoses & belts, dashboards, door panels, hoods, rocker panels, spoilers and trunks.
As a pioneer in the design and manufacture of agitation pelletizing systems that convert fines, dusts and powders into pellets, our carbon black processing systems may be customized to form pellets from 0.012 to 0.079 in. (0.3 to 2 mm) in diameter at production rates ranging from 10 to 2200 ft3/hr. (0.3 to 62 m3/hr.)
Systems
From Powder to Pellets to Profits
A Mars Mineral Pelletizing System allows you to generate significant new revenue from a waste material in five easy steps.
Designing a Custom Carbon Black Pelletizing System is a five-step process:
Establish
Develop
Fabricate
Install
Train
How a Typical Pelletizing Plant Works
The Pin Mixer receives carbon black powder from the storage bin and feeder and mixes the material with binder, typically water, before sending it to the dryer.
The Dryer dries and cools the pellets, discharging them onto a conveyor belt that carries them to the Screen
The Screen removes and recycles oversized and undersized pellets, sending the “good” ones to the pellet storage bin, located outside the building
The Bagger takes the pellets from the pellet storage bin and automatically fills a FIBC or other package.
The Palletizer & Stretch Wrapper arrange the filled bags on pallets, stacking them for shipment and stretch-wrapping them to the pallet for stability in transport.
With a Mars Mineral Pelletizing System, you’re helping to reduce environmental and public health problems by re-using some of the 1 billion tires worldwide that are scrapped each year.
Pin Mixer PRO-RCB
The Pin Mixer PRO-RCB Transforms Recovered Carbon Black (rCB) Into a Revenue-Producing Feedstock
To make revenue-producing feedstocks for a wide range of industrial and consumer applications, depend on the Pin Mixer PRO-RCB. Uses for rCB include:
- Tinting Agent
- Strength Additive
- UV Protectant
Key markets & applications are:
- Aerospace
- Appliance
- Computer
- Electronics
- Furniture
- Industrial
- Marine (Boat Bodies & Bed Liners)
- Non-Automotive Rubbers
- Packaging Film
- Pipe Coatings
With a capacity to produce 0.3 to 30 tons of pellets per hour, the Pin Mixer PRO-RCB can help you:
- Achieve Easier Product Handling & Transport
- Create New Revenue Streams
- Reduce the Environmental Impact of Materials Traditionally Considered Waste
The Pin Mixer PRO-RCB features carbon or stainless steel construction, as well as variable frequency drives to help you maximize productivity.
To learn more, contact us at info@marsmineral.com or call 724-538-3000. Also visit us at www.marsmineral.com/pinmixer to get a customized quote.
Applications
Recovered Carbon Black Makes Ideal Feedstock for Automotive Products
Adds Value to Plastics & Rubbers
Go green and reduce production costs by using high quality carbon black recovered from scrap tires processed by thermal depolymerization.
Our pelletizing systems include pin agglomerators and disc pelletizers or deep drum pelletizers that can help you form high quality pellets from ASTM-grade carbon black powder for the production of:
- Belts
- Dashboards
- Door Panels
- Hoods
- Hoses
- Rocker Panels
- Spoilers
- Trunks
Pelletized carbon black is also useful as a tinting agent, strength additive or UV protectant for products used in these markets:
- Aerospace
- Appliance
- Boats & Bed Liners
- Computer Casings
- Electronics
- Furniture
- Industrial
- Marine
- Non-Automotive Rubbers
- Packaging Film
- Pipe Coatings
Let us show you how our customized solutions can generate new business opportunities.
Lab Tests
Carbon Black Testing Made Easy
We maintain a laboratory and pilot scale testing facility to process materials for determining their pelletability.
To determine the kind of test you need on your particular material, use this table.
| Description | Research Study | Pilot Scale Development |
|---|---|---|
| Test Results | Success based upon generation of customer-defined pellets, as determined by analysis | Scale up data obtained and/or quantity pelletization |
| Required Quantity of Sample | 5-10 Gallons; 15-25 Gallons for pin mixer pelletization |
500 – 2200 lb (225 – 1000 kg) |
| Binders | Water and 2 binder additives; Additional binders will increase fee |
Predetermined binder |
| Equipment | 8D32L Pin Mixer | 12D54L Pin Mixer |
| Sample Yield | Up to 500 lb (225 kg) | ≥ 450 lb (200 kg) of pellets |
| Special Conditions | None | Milling, pre-treatment, mixing, special feeding, drying, screening, or post-treatment at extra charge |
| Price | $2,000 per day | $2,500 per day (one day minimum charge) |
For technical questions, ROI projections and pricing, contact 724.538.3000 or info@marsmineral.com
Links
Below are links to 2 application specific websites using Mars Mineral’s pelletizing equipment and a national trade association of which Mars Mineral is a long-standing member.
Parent Company:
- www.marsmineral.com -- A global leader in equipment & systems for the conversion of fine powders and dusts into spherical pellets.
Pelletizer Microsites:
- www.manureintomoney.com -- Mars Mineral engineers, manufactures and pelletizing systems to convert poultry manure into organic, environmentally safe fertilizer pellets.
- www.pelletizedlimestone.com -- Mars Mineral is the leader in designing, engineering and manufacturing limestone pelletizing equipment and systems.
Trade Associations:
- www.agglomeration.org -- The Institute for Briquetting and Agglomeration is a group of business and technical people interested and involved in the research, development and production of briquets, pellets and other densified products and the equipment to produce them.
- www.pemanet.org -- The Process Equipment Manufacturers' Association (PEMA) brings together companies that supply equipment and systems used by process industries.
Contact
We'd like to learn about your carbon black pelletizing needs.
Mars Mineral
128 Myoma Road
Mars, PA 16046 • Mars, PA • 16046
Phone: 724-538-3000 • Fax 724-538-5078
info@marsmineral.com
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Phone: 724•538•3000
Fax: 724•538•5078
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